When choosing casters and wheels for manual applications, there are a few things to remember. First of all, you should consider the safety of your employees. If employees are required to move around a lot, choosing a larger wheel diameter is a good idea. This will make rolling and lifting easier, and a larger diameter wheel is also safer. You should also consider the tire composition and design. Again, this will impact the performance and health of your employees.
Heavy-duty Casters Support 2,000 to 44,000 lbs
Heavy-duty casters are designed to hold a high load capacity and are often used in manufacturing facilities and warehouses. They feature thicker fork legs and a wider load-bearing swivel section. They also often have a steel plate attached to the legs, which provides extra support. Some models also have wheel brakes, allowing the user to lock the wheels and prevent them from rolling back.
Heavy-duty casters are an essential part of material-handling equipment and are designed for long-term durability. If improperly maintained, however, they can break down and fail to function properly. To avoid this, it is important to perform proper caster maintenance, which involves the following steps:
Heavy-duty casters are widely used in manufacturing facilities and assembly lines. These casters allow workers to easily move large, heavy parts which would otherwise be impossible to move manually. They are also used in heavy-duty warehouses and aircraft manufacturing plants.
Rigid Casters Absorb Forces
Rigid casters are made with springs to absorb the force of moving objects. This allows them to roll smoothly over some obstacles and protect cargo. They also reduce noise levels. However, it is essential to select the right spring because selecting the wrong one can degrade their performance. Conversely, choosing the wrong spring can negate their benefits and reduce their performance below conventional casters.
These casters are often combined with swivel casters and can be used for various applications. For example, they can be used in towlines, cellular work areas, and other environments where heavy objects are often used. They are also quiet, which is important in workplaces that require constant movement.
Rigid casters are usually one piece, while swivel casters are made of two pieces and can move back and forth. Rigid casters are stronger than swivel casters and have the same capacity. They can be welded, riveted, or bolted to the equipment they are designed to move. Some even have brackets that allow them to mount to vertical panels.
Polyurethane Casters Reduce the Internal Handling of Materials
Polyurethane casters are ideal for applications where heavy materials must be handled internally. For example, they are commonly used in chemical transfer carts, providing double-bearing assembly, sturdy raceways, and smooth rolling motion. These casters can also be fitted with stainless steel locking brakes that engage easily with a foot pedal. Larger-diameter polyurethane wheels are also suitable for mobile softwall cleanroom applications. However, phenolic wheels are best suited if a smooth concrete floor is a primary environment.
The low-roll resistance of polyurethane casters makes equipment easier to maneuver and reduces operator fatigue. In addition, polyurethane casters are manufactured with a harder compound than natural rubber, making them less susceptible to wear and tear. Polyurethane wheels also don’t cause damage to interior floors. They’re also a great choice if your business handles hazardous materials.
Polyurethane casters have all the benefits of rubber but are better for the environment. They can handle more weight and have a longer life span than plastic. They’re also more flexible, with an elastic memory that can stretch or contract depending on the needs of the product. Moreover, they can be customized to meet individual preferences and resist ultraviolet light, oxygen, and ozone.
Ergonomic Casters Reduce the Force Exerted to Move Equipment
Ergonomic casters can help reduce the force required to move equipment. By eliminating heavy lifting, ergonomic casters can help employees feel more comfortable, increase productivity, and decrease employee fatigue. In addition, they can help lower costs and improve workplace morale.
The aerospace industry makes extensive use of heavy-duty casters with ergonomic features. These designs reduce the amount of force required by workers to push and pull equipment, which reduces workplace injuries. They also feature new braking technologies that help keep the load in place.
Traditional casters can lead to lower back strain and shoulder injuries. Over time, this strain can lead to permanent problems. It may also lead to an employee taking time off work or going on disability. This can significantly impact the productivity of the business and can lead to costly downtime.
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